Fabrication
At Periyar Crusher Machines Pvt. Ltd., fabrication is at the core of our mechanical craftsmanship. We offer precision fabrication solutions designed to meet the heavy-duty requirements of the mining, construction, and industrial sectors. From raw material to fully assembled structures, our fabrication process ensures structural integrity, dimensional accuracy, and long-term reliability for every component we build.
Our fabrication services combine modern technology with skilled craftsmanship, ensuring each structure meets performance, safety, and durability standards. Whether it’s complex steel frames, machine enclosures, support brackets, or custom equipment, we tailor every fabricated item to suit the specific industrial needs of our clients.
- Raw material selection
- Plate cutting and surface preparation
- Welding, fitting, and structural finishing
Step-by-Step Fabrication Process
Design and Material Planning
Every successful fabrication project starts with meticulous planning. At Periyar, our process begins with a comprehensive design review, where our in-house engineering team examines technical drawings, 3D models, and project specifications in detail.
- Material Selection: Based on the design’s load requirements, environmental conditions, and intended use, we select the most suitable grade of steel, stainless steel, aluminum, or specialty alloys.
- Process Planning: We map out each fabrication stage, including cutting, forming, machining, and welding sequences, to ensure efficiency and precision.
- Quality Considerations: Structural integrity, tolerance requirements, and safety compliance are built into the plan before production even starts
Cutting, Bending, and Welding
Once materials are approved, we move into precision fabrication using advanced equipment:
- Cutting: CNC plasma cutters and laser machines deliver high-speed, high-accuracy cuts with minimal waste.
- Bending/Forming: Hydraulic press brakes shape components to exact angles and curves, ensuring dimensional accuracy and repeatability.
- Welding: Our skilled technicians use MIG, TIG, and stick welding methods, matched to the project’s material type and strength requirements. Every weld is inspected for penetration, uniformity, and strength.
Throughout this stage, strict quality control checks are performed to maintain tight tolerances, ensure proper alignment, and confirm load-bearing capability.
Assembly and Final Finishing
After individual components are fabricated, they are assembled into the final structure.
- Fit Testing: We perform trial assemblies to confirm accurate dimensions, seamless fit, and mechanical functionality.
- Stress & Load Testing: Assemblies are tested under simulated operational loads to ensure durability and safety.
- Surface Protection & Finishing: Components receive anti-corrosive coatings, powder coatings, or industrial-grade paint to protect against rust and wear, while also enhancing appearance.
The finishing process ensures the product’s longevity, visual appeal, and ability to perform under challenging environmental conditions.
Types of Fabricated Components We Deliver
- Machine frames and housings
- Heavy equipment chassis
- Industrial platforms and supports
- Crusher enclosures and covers
- Tanks, silos, and hoppers
Industries We Serve
Our fabrication capabilities support a wide range of sectors that demand robust and custom-built structures:
- Mining and aggregate crushing
- Cement and construction
- Infrastructure and steel plants
- Material handling and bulk storage
- Heavy equipment manufacturing
Custom Fabrication with Full In-House Control
At Periyar Crusher Machines Pvt. Ltd., our end-to-end fabrication facility includes CNC profile cutting machines, welding stations, finishing bays, and a dedicated quality inspection unit. This full in-house setup allows us to maintain consistent quality, meet tight deadlines, and adapt quickly to project-specific changes. Our team’s ability to fabricate high-performance structures with precision and speed makes us a reliable partner for heavy-duty fabrication projects.
